图片展示

 民营铝熔铸行业的引领者 

 

中文
  • 中文
  • English

13927790845朱先生

13925999972朱先生

图片展示

巨晨装备亮相CMRA宁波年会:再生铝熔炼炉选型三道数,气耗烧损排放定输赢

作者:广东巨晨装备科技有限公司 浏览: 发表时间:2026-11-03 14:57:38

巨晨装备

亮相CMRA宁波年会

再生铝熔炼炉怎么选?

绿色采购三道数定输赢

2026再生金属国际论坛

及展览交易会

年会的三重驱动 

Three drivers behind 2026

2026年11月7-9日,第二十六届再生金属国际论坛在宁波泛太平洋大酒店城市会议中心召开,同期举办第二十六届再生金属国际展览交易会(11月6-9日)。中国有色金属工业协会在会议通知里写得很直白:全球再生金属产业的发展动力,已经升级为资源安全、"双碳"目标、绿色采购三重驱动。

三个词里,前两个讲供给,第三个讲需求。绿色采购意味着下游买家开始按标准挑货:碳排多少、能不能溯源、成分稳不稳。再生铝不再只是"比原铝便宜的原料",它要开始面对采购部门的审核表。

广东巨晨装备科技有限公司(Guangdong Jucheng Equipment Technology Co., Ltd.)将在展览交易会 D8 展位参展——这篇文章,就是我们带去现场的三道数。


The 26th China International Recycling Metal Forum takes place on 7-9 November 2026 at the Pan Pacific Ningbo Hotel City Convention Center, running alongside the 26th International Recycling Metal Exhibition and Trade Fair (6-9 November). In its official notice, the China Nonferrous Metals Industry Association (CNIA) states plainly that the sector's growth drivers have been upgraded to three: resource security, the "dual-carbon" goals, and green procurement.

Two of those three are about supply. The third is about demand. Green procurement means downstream buyers now screen secondary aluminum against a checklist: carbon footprint, traceability, and composition stability. Secondary aluminum is no longer simply "a cheaper substitute for primary metal" — it now has to survive the purchaser's audit.

Guangdong Jucheng Equipment Technology Co., Ltd. will be exhibiting at Booth D8 of the trade fair — and these are the three numbers we are bringing to Ningbo.


01

需求换了题目 

The question has changed


今年论坛的议程里就藏着答案。11月8日,吉利汽车讲"ESG数字化赋能汽车循环经济",中国汽车技术研究中心讲"新能源汽车用再生金属市场潜力",UL美华认证讲"碳关税驱动下再生金属低碳认证体系与价值挖掘"。11月9日,再生金属分会发布《再生金属技术装备选型手册及案例(中英双语)》,圆桌议题是装备国产化、智能化改造与降本增效。

把这些题目并排放,会看到一个共同点:下游要的三样东西——碳足迹、再生比例、成分稳定性——没有一样是在贸易环节能解决的。它们的核算边界,落在熔炼、预处理和铸造这道工序上。也就是说,绿色采购这张审核表,最后是由熔炼炉来答卷的。


The forum agenda gives the answer away. On 8 November, Geely speaks on ESG-driven automotive circularity, CATARC on recycled metals in new-energy vehicles, and UL on how carbon tariffs are reshaping low-carbon certification for recycled metals. On 9 November, CMRA releases its bilingual Technical Equipment Selection Manual and Case Studies for Recycled Metals, followed by a roundtable on equipment localization, intelligent retrofitting and cost reduction.

Put those titles side by side and a pattern appears: carbon footprint, recycled content and composition stability — the three things downstream buyers now ask for — cannot be settled at the trading desk. Their accounting boundary sits in melting, pretreatment and casting. In other words, the green procurement checklist is ultimately answered by the melting furnace.

第一道数:气耗 

No. 1: gas per tonne


熔炼炉一年的运行成本里,天然气是最大的一块,它同时也是碳足迹表里最直接的一行。行业常见的气耗区间在65-75方/吨,上下差距不小。

把账算死:一条年产2万吨的线,气耗差10方/吨,一年就是20万方。按工业天然气4元/方(发布前复核当地气价),约80万元/年。这20万方天然气同时对应约430吨二氧化碳(按2.16 kgCO₂/m³ 的排放因子折算)——采购方在碳足迹表上看到的,就是这个数。省气,第一次不只是省钱,也是在降碳。

Natural gas is the single largest running cost of a melting furnace, and it is also the most direct line in a carbon footprint statement. Typical gas consumption across the industry falls in the 65-75 m³ per tonne range — a wide spread.

Do the arithmetic: on a 20,000 t/y line, a 10 m³/t difference means 200,000 m³ of gas a year. At RMB 4/m³ for industrial gas (verify the local price before publishing), that is roughly RMB 800,000 a year. Those 200,000 m³ also carry about 430 tonnes of CO₂ (using the 2.16 kgCO₂/m³ emission factor) — which is exactly the number a buyer reads off the footprint sheet. Saving gas is no longer only about cost; it is now also about carbon.



第二道数:烧损 

No. 2: burning loss


烧损和气耗是两笔账,不能混着算。气耗是燃料烧掉多少,烧损是金属变成了渣——铝氧化掉的那部分,是永远回不来的成品。

还是那条2万吨的线:烧损差1个百分点,一年就是200吨铝。按A00铝23,770元/吨,约475万元/年。这个量级,比气耗那笔账大一个数量级。

Burning loss and gas consumption are two separate accounts and must never be added together. Gas consumption is how much fuel is burned; burning loss is how much metal turned into dross — aluminium that has oxidized is finished product that will never come back.

On the same 20,000 t/y line, one percentage point of burning loss equals 200 tonnes of aluminium a year. At RMB 23,770/t for A00 aluminium , that is roughly RMB 4.75 million a year — an order of magnitude larger than the gas bill.



第三道数:排放

 No. 3: emissions


排放不是加分项,是入场券。GB 31574-2015 对再生铝的氮氧化物有明确限值,重点区域执行的是更严的一档。排烟温度也是一道隐性考核:排烟越热,说明热量没被炉子吃进去,跟着烟气直接走了。

这两个数在采购审核里常被当成附件,但它们决定你能不能进供应商名录——环保一旦不达标,前面两笔账算得再漂亮也没有意义。

Emissions are not a bonus; they are the entry ticket. GB 31574-2015 sets clear NOx limits for secondary aluminium, with the stricter tier applied in key regions. Exhaust gas temperature is a second, quieter test: the hotter the flue gas, the more heat left the furnace without doing any work.

Buyers often treat these two numbers as an annex to the audit — but they decide whether you make the approved vendor list at all. Fail them and the other two accounts, however good, no longer matter.


图片名称

02

验收要写进合同 

Put it in the contract


气耗这个数,最容易被"一天的数"美化。料有干有湿,炉子有热有凉,赶上顺的一天,谁的表都好看。所以谈设备时,真正要写进合同的不只是"多少方",而是"怎么测、测几天、取不取平均"。

我们的做法是把验收口径写死:连续3天实测,取平均值。这既是双方对数的依据,也是客户日后做碳足迹申报、应对碳关税核查时拿得出手的台账。

A gas figure is easiest to flatter with "one good day". Scrap varies in moisture, the furnace varies in heat, and on a favourable day every meter looks good. So when negotiating equipment, what belongs in the contract is not only "how many cubic metres" but also "how it is measured, over how many days, and whether an average is taken".

Our practice is to fix the acceptance basis in writing: three consecutive days of measurement, averaged. That is the reference both sides settle on — and it is also the record a customer can produce later for carbon footprint reporting or carbon tariff verification.


03

巨晨做了什么 

What Jucheng delivers here


广东巨晨装备科技有限公司(Guangdong Jucheng Equipment Technology Co., Ltd.)做再生铝熔铸整厂方案,2012年成立,30000㎡厂房。围绕上面这三道数,我们交付的是可以写进合同的结果值:

  • 天然气能耗:溶解≤50方/吨,综合≤65方/吨,按连续3天实测均值验收
  • 烧损:破碎铝<2%,A00铝<1.2%
  • 氮氧化物:<100 mg/Nm³(引风机出口,对应 GB 31574-2015)
  • 排烟温度:≤230℃
  • 炉衬寿命:≥5年(650mm炉衬)
  • 铝灰回收:炒灰机90%+、回转炉80%+

    承载这些数的设备是双室侧井熔炼炉(Double Chamber Side Well Melting Furnace)、铝锭浇铸机(Aluminum Ingot Casting Machine)、回转炉(Rotary Furnace)与冷灰桶(Dross Cooling Barrel)、脉冲布袋式除尘器(Pulse Bag Type Dust Collector)。从熔炼、铝灰处理、环保到铸造和自动化,这是一条整线,不是一个单台设备。

    Guangdong Jucheng Equipment Technology Co., Ltd. delivers complete plant solutions for secondary aluminium melting and casting. Founded in 2012, the company operates a 30,000 m² facility. Against the three numbers above, what we commit to are results that can be written into a contract:

    • Gas consumption: ≤50 m³/t for melting, ≤65 m³/t overall, verified as a three-day measured average
    • Burning loss: <2% for shredded scrap, <1.2% for A00
    • NOx: <100 mg/Nm³ (at the induced draft fan outlet, against GB 31574-2015)
    • Exhaust gas temperature: ≤230 °C
    • Lining life: ≥5 years (650 mm lining)
    • Aluminium recovery from dross: 90%+ with a dross processing machine, 80%+ with a rotary furnace

      The equipment behind those numbers: the Double Chamber Side Well Melting Furnace, Aluminum Ingot Casting Machine, Rotary Furnace, Dross Cooling Barrel and Pulse Bag Type Dust Collector. Melting, dross recovery, emissions control, casting and automation are delivered as one line — not as a standalone machine.


      04

      到宁波看什么 

      Meet us in Ningbo


      11月6-9日,第二十六届再生金属国际展览交易会,巨晨装备在 D8 展位(宁波泛太平洋大酒店城市会议中心)。

      如果你正在算这三笔账,带着两个数来就行:你的料型,和你的年产能。我们现场按你的料配炉,把气耗、烧损、排放这三道数算给你看——算完你自己判断,这台炉子值不值。

      From 6 to 9 November, at the 26th International Recycling Metal Exhibition and Trade Fair, Jucheng Equipment will be at Booth D8 (Pan Pacific Ningbo Hotel City Convention Center).

      If you are running these three numbers right now, bring just two figures with you: your scrap mix and your annual capacity. We will match a furnace to your material on the spot and work out gas consumption, burning loss and emissions for your case — then you decide whether the furnace earns its keep.


      Q:再生铝熔炼炉选型,最先看哪几个数?

      A:三个能写进合同的数——气耗(方/吨)、烧损(%)、氮氧化物(mg/Nm³),并要求实测验收,而不是只听厂家报数。

      Q:Where should a buyer start when selecting a secondary aluminium melting furnace? 

      A:With three numbers that can be written into the contract — gas consumption (m³/t), burning loss (%), and NOx (mg/Nm³) — and insist on measured acceptance rather than a quoted figure.


      Q:气耗低10方/吨,一年差多少钱?

      A:以年产2万吨计,一年差20万方气,按4元/方约80万元;同时对应约430吨二氧化碳,直接影响碳足迹申报值。

      Q:How much does 10 m³/t of gas difference cost in a year?A:On a 20,000 t/y line it is 200,000 m³ a year, roughly RMB 800,000 at RMB 4/m³, plus about 430 tonnes of CO₂ that lands directly on the carbon footprint statement.


      Q:绿色采购真的会查到熔炼环节吗? 

      A:会。下游要的碳足迹、再生比例和成分稳定性,核算边界落在熔炼、预处理和铸造的燃料燃烧与金属收得率上,最终由熔炼炉的数据来回答。

      Q:Does green procurement really reach as far as the melting shop? 

      A:Yes. The carbon footprint, recycled content and composition stability that buyers ask for are accounted for in melting, pretreatment and casting — through fuel combustion and metal yield — so the furnace's numbers provide the answer.



      END

      About us

      找到我们

      朱先生:13925999972

      杨小姐:15014663482

      周小姐:13927774245

      何先生:13929125210

      邮箱:teresa@jcfurnace.com


      文章推荐
      图片展示

      首页       再生铝熔炼炉       铸锭/铸棒系统       环保除尘设备       产品中心       客户案例       新闻资讯       关于巨晨       联系巨晨

      广东巨晨装备科技有限公司

       

      邮箱:fsjuchen@163.com

      网址:www.juchengroup.com

      地址:广东省佛山市南海区大沥镇腾龙路75号伟业国际大厦1906

      分公司地址:广东省佛山市南海区盛狮路2号北园工业区

      电话:13927790845

      手机:13925999972

      联系人:朱荣彬 

      暂无链接

      备案号 :粤ICP备20052940号 巨晨机械设备 版权所有

      添加微信好友,详细了解产品
      使用企业微信
      “扫一扫”加入群聊
      复制成功!
      添加微信好友,详细了解产品
      我知道了